Wrangler "TJL" DIESEL TECHNICAL SPECIFICATIONS

1 - General
· Make............................................................................................ …. Jeep
· Model ................................................................................................. T1
· Year of production .........................................................................…. 2005
· Wheel drive …................................................................................... 4WD

2 - Dimensions (cm)
· Total length...........................................175” ...............................444.5 cm
· Maxi width ........................................... 69.3” ..............................176.0 cm
· Total length of cargo box .......................63”.................................... 160 cm
· Max. width of cargo box..........................55”.....................................140 cm
· Max. height of cargo box ........................16.4”................................ 41.6 cm
· Wheel base ......................................... 115.4”............................. 293.1 cm
· Min. turning Diameter ............................40.3’....................................12.6 m
· Min. ground clearance (fully loaded) …...... 9.1”.................................. 23.1 cm
· Track front & Rear..................................58.4”...............................148.3 cm
· Breakover Angle ....................................22°
· Angle of approach (fully loaded)...............47.2°
· Angle of departure (fully loaded)..............33.9°/28.9° ......w/o & w Pintle Hook

3 - Weights (kg)
· GVWR ................................................5600 lbs. est.................. 2545 kg est
· Curb weight (1/2 tank fuel and no crew) 3400 lbs est....................1545 kg est
· Pay load
On and Off road …................................. 1980 lbs...... 900 kg (crew and cargo)
· Actual load distribution
Curb weight....................... front/rear....... 55/45% (1/2 tank fuel and no crew)
GVW..................................front/rear.......39/61% est.
· Load rating distribution
· GAWR............................. front/rear.......2500/3500 lbs.............1136/1591 kg

4 - Performance Data
· Max speed
On road.............................(km/hr) 140
Off road............................(km/hr) Terrain dependent
· Max grade(fully loaded)............................% ............... 60% on Paved Surface
· Side slope (fully loaded)...........................% …... 20% - 45% (load dependent)
· Max crusing range
On road.............................km................600+
Off road............................km................460 – 500+ Terrain dependent
· Fuel tank capacity............liter ...........…. 72
· Fording depth ….................................. 24” @ 5 mph............600mm @ 8 kph

5 – Engine
· Type ….............................................................................................Diesel
· Make ….......................................................................................VM Motori
· Model ….....................................................................................2.8L Diesel
· Aspiration ........................................................................... Turbo-Charged
· No. of cylinders ….................................................................................... 4
· Bore x stroke (mm) ...................................................................... 94 x 100
· Displacement (cm3) …..................................171 in³ ......................2800 cm³
· Compression ratio ................................................................... 17.5 ± 0.5:1
· Max power (hp @ rpm) …. 120 hp @ 3800 rpm...................90 kw @ 3800 rpm
· Max torque (Nm @ rpm) …. 225 lb-ft @ 2000 rpm.............305 Nm @ 2000 rpm
· Operating range (rpm) …...................................................... Idle - 3800 rpm
· Indicated mean effective pressure (psi) .................................................. 196
· Type of cylinder liner ........................................................................... Iron
· Engine oil capacity …......................................................................... 5.1 kg
· Turbo charge ..................................................................................... Yes
Type...................................................................Pneumatic Wastegate Valve
1-Make...................................................................................................IHI
2-Model........................................................................................... RHF 4H
3-Number of stages............................................................................. Single
4-Max pressure of each stage (bar) ..............................................1,1± 50mbar
5-Inter-cooler .................................................................................Air to Air

6 - Injection pump
· Type...................................................................................... Common Rail
· Make............................................................................................... Bosch
· Model.............................................................................................CP3 S3

7 - Oil filtration system
· Number of filters ….............................................................................. one
· Contaminant holding capacity ..............................................................…. 25
· Filtration capacity …........................................................................... 0,47 l

8 - Fuel filtration system
· Type ............................................................... In Tank, Frame Rail Mounted
· Number of filters …..............................................................................Two
· Contaminant holding capacity (g) ................…. 180g @ 60 LPH with Soft C 2A.
· Max particle size retention (um) .............................. 96% Efficient @ 3 – 5 um
· Filtration capacity …......................................... 2000 gallons raw fuel to 7 psid
·

9 - Air filtration system
· Type …......................................................................................... Remote
· Number of filters ................................................................................. one
· Location ...............................................................…. Right side front fender
· Contaminant holding capacity (g) …................................... 1980 g ISO Coarse
· Warning device ….......................................................... Restriction Indicator

10 -Cooling system
· Type …....................................................................................... Liquid/Air
· Coolant .....................................................................…. 50/50 water/glycol
· Cooling capacity ….......................................................... 13.2 q......... 12.5L
· Radiator
Type ….................................................................................... Fin and tube
Material ............................................................................ Aluminum /Plastic
· Radiator area ...............................................…. 360 in².................2323 cm²

11 - Clutch
· Type ..............................................................................................…. Dry
· Make ….............................................................................................. LUK
· No of discs .....................................................................................…. One
· Diameter (mm) ..................................................................... Disc 265 mm
· Area of friction lining material (cm²) .....................................…. 265 x 175 mm
· Specific pressure (psi) ........................................…. Clamp Load – min. 7900 N
· Actuating method …......................................................................Hydraulic
· Torque rating (Nm) ….................................................................... 480 N-m

12 - Gearbox
· Type ….................................................................................. Manual 5 spd
· Make …...................................................................................... Aisin Seiki
· Model …................................................................................. AS82 / AX15
· Number of shifts
Forward: 5............................ Reduction ratios......…. 3.83 2.33 1.44 1.00 0.79
Reverse: 1............................ Reduction ratios ....................................…. 4.22
· Synchronizers ….................................................. Yes all forward / No reverse
· Max permissible torque (Nm) ...... 225 lb-ft @ 2000 rpm.....305 Nm @ 2000 rpm
· Location of gear box shift lever ..........................................................…. top
· Actuating method ......................................... direct (topload w/ internal rails)

13 - Transfer case
· Type …....................................................................... 2spd w/ 2wd & 4wd
· Make .........................................................................…. New Venture Gear
· Model ….......................................................................................NVG 231
· Number of speeds ...............................................................................…. 2
· Reduction rations …........................................................................ 2.72 : 1
· Actuating methods ….......................................................... Mechanical cable
· Maximum permissible torque (Nm) …............................. 1650 N-m (1217 lbf-ft)

14 - Axles
A - Front axle
· Type ...........................................................................................…. Beam
· Make ............................................................................................…. Dana
· Model …............................................................................................. M30
· Actual load on axle at curb weight (kg) ….................. 1517 lbs............. 688 kg
· Max permissible load on axle (kg) …............. 2500 lb GAWR .......1136 kg GWAR
· No of tires on axle ...............................................................................…. 2
· Reduction ratio …............................................................................. 4.10:1
B -Rear axle
· Number of axles: ….................................................................................. 1
Type ….............................................................................................. Beam
Make ..............................................................................................…. Dana
Model …............................................................................................... M44
Reduction ratio.................................................................................. 4.10:1
Actual load on axle at curb weight (kg).....................................1271 lbs 577 kg
Max permissible load on axle (kg) ................ 3500 lb GAWR.........1591 kg GWAR
No of tires on axle ….................................................................................. 2
Locking devise ….............................................................................. Trak-loc

15 - Steering system (Gear)
· Type …...................................................................................... Recirc Ball
· Make …................................................................................ MBLeukungen
· Model ........................................................................................... LSO75
· Assistance …........................................................................ Hydraulic boost
· Reduction ratio ............................................................................ 14.24:1

16 - Brakes
· Type ............................................................ Dual circuit hydraulic disc / disc
· Make ........................................................................ TRW (Frt), Bosch (Rr)
· Foot pedal brake type............................................................. …. Mechanical
· Area of lining material (cm²) …. Front: 45.6 cm²....................... Rear: 30.4 cm²
· Parking brake location ................................................................. Rear drum
· Parking brake actuating method .............................................…. lever / cable

17 - Repair sizes
· Number of repair sizes for crankshaft …....................................................... 2
· Number of repair sizes for camshaft ........................................................... 2
· Number of repair sizes for engine liners ...................................................... 2

18 - Tires
· Type tire/rim....................................................Light Truck Radial M/A / Steel
· Make tire/rim .................................................................... Michelin/Rockwell
· Size tire/rim …................................................ LT 215/85R16E M/S / 16” x 6”
· Construction
1. Type....................................................................................radial/ tubless
2.Reinforced.......................................................................... Steel/Polyester
· No of tires + spare tire....................................................................... 4 + 1
· Load index and speed symbol of tire ...............................................115/112R
· Max permissible tire pressure (psi) ....................................................... 80 psi

19 - Suspension
Front
· Type …............................................. Solid axle / 5-link /heavy duty coil spring
Make …........................................................................ DCX/Meritor (Springs)
Max permissible load on the front suspension (kg).............................. 1136.4 kg
Actual load on the front suspension at curb (kg)............. 1517 lbs........... 688 kg
Stiffness (N/mm) …............................................................................. 25/32
No and type of shock absorbers .................................................. 2 twin tube
Rear
· Type of rear suspension ..................................…. solid axle / 5-link / coil spring
Make …....................................................................... DCX/ Meritor (Springs)
Model .......................................................................................DCX/ Meritor
Max permissible load on the rear suspension (kg)...................................1591 kg
Actual load on the rear suspension at curb (kg).............1271 lbs............. 577 kg
Stiffness (N/mm) …............................................................................. 46/81

20 - Driver cab
· Type …............................................................................................ open
· Location of cab ...................................................................…. conventional
· Driver and Passenger seats..................................................... Low-Back Vinyl
· Number of doors and seats .............................................................…. 2 / 2

21 - Electrical equipment
· Voltage of the system ….............................................................. 12 V/24 V
· Battery No of .....................................................................................…. 2
Voltage (v) …............................................................................... 12 V/24 V
Capacity (A.hr)/CCA BCI Standard...................................................... 700 CCA
· Alternator Model ......................................................................…. Prestolite
Voltage (v) ................................................................................…. 14V/28V
Output ….................................................. 100 amps @ 12 V/15 amps @ 24 V
· Starter type Power (kW) .................................................. 1.4 KW Mitsubishi

22 - Frame
· Type …........................................................................................... ladder
· Material …......................................................................................... Steel
· Number of cross members.................................................................... …. 4
· Cross section of longitudinal members ...............…. 100 x 63.5mm (3.94 x 2.5”)
· Material strength (N/cm2) …............................................. 207 Mpa Yield min.

23 -Corrosion protection
Total system............................................ Electrocoated body, primer and color